
The Discounted Water Cold Process soap making method is frequently referred to simply as DWCP.
Most soap formulations give you a lye weight, and that is a hard and fast, unchanged amount based on the type and quantity of oils your formulation is using. Each time you change the amount of the oils, and often even the variety of oils, it will change that calculated lye figure for making a batch of soap with say a 5% excess oils, or superfat level. More accurately, we refer to the superfat as a “Lye Discount” (resulting in excess oils, or ’superfat’). Do not confuse lye discount with water discount. Lye discount controls your superfat, water discount controls your lye concentration levels. In DWCP you are reducing your water and created a water discount.
Now, you can’t just dump dry lye into the oils and get soap…right? You need a solvent to dissolve the lye and allow it to actually react with the oils. Water is the best solvent in this case. Water ends up being the ONLY ‘unchanged’ element of your soap ingredients (oils, lye, water). Your oils mixed with the dissolved lye in water, will saponify. Acidic oil molecules combine with alkaline lye molecules, changing into soap. The glycerin attached to your oil molecules (triGLYCERIDES) is cast off and remains in your natural soap, while the water gets used up in the form of heat and evaporation.
So, you make a soap recipe that requires 6 oz of lye and 12 oz of water. That would be a 2:1 ratio. 2 parts water to 1 part lye. This is a fairly typical ‘water discount’ in soap making. Typical ratios of water to the specified formula lye weight requirement is usually about 2.5 - 2.0 : 1, with 2.5 - 2.0 being water, 1 being the lye. That translates to 15 oz water for 6 oz lye, or 12 oz water for 6 oz lye.
Now, with that much water, you have to let your bars sit and “cure” for several weeks to let the water evaporate out. That is the most time consuming part! But, since water is ONLY a solvent, not actually becoming part of the bar of soap, you can REDUCE the amount of water that you initially dissolve your lye in! It means LESS water to have to evaporate out of the bar latter, LESS soap bar shrinkage (were you wondering why your soap labels keep getting sloppy on your soap bars??), and faster sell dates. You will still find that a 2 week cure is needed, but you create a harder bar with less shrinkage, and faster processing when you discount your water.
So, now how do you actually SAFELY discount? First, remember… reducing the portion of water for the formula’s specified lye weight will cause your lye solution to be MUCH stronger, or more concentrated specifically. Concentrated lye solutions are much more dangerous to handle. Meaning less time to get any slopped lye splashes rinsed off and not burn you. So safety equipment is important: GLOVES, GOGGLES or FACEMASK, apron, etc. If you have any reservations or small pets and children underfoot, just don’t do it.
Lets look at that 2.0 : 1 water to lye ratio above. To ‘discount your water’ that you would leave the lye figure to what ever the formula or lye calculator says for your soap recipe that you are making. You would then change that WATER figure to say a 1.7, or 1.6 or maybe even 1.5 ratio instead of the 2.0 ratio to dissolve the lye in. 1.7 times your lye weight as your water discount is about a 36% discount, 1.6 is about a 35% discount, and 1.5 is a 40% discount. Your discounted water weight is easily calculated by multiplying the required lye weight with the ‘discount factor’, such as 1.9, or 1.8, or 1.7 or 1.6 or 1.5. Note how as you reduce your discount factor you get a more concentrated lye solution. At the bottom of the page there is a list of lye to water ‘discount’ ratios, in chart form also.
I do not recommend doing a deeper water discount than 1.5, due to the technical grade lye we use in soapmaking. That means there are a small amount of impurities and other types of ’salts’ in our lye. Those other things can change the solubility of the lye and water, altering the outcome of your batch because the physical solubility limit of pure lye in pure water is 50%.
If you discount water, just go slow, play safe, and take notes because each batch will be an experiment. Typically, concentrated lye solutions cause your soap batch to trace MUCH faster. So be prepared! Have mold ready and waiting. Use a fragrance oil or essential oil that you KNOW does not accelerate or move quickly. The first time you use the DWCP method, use something you know actually regresses, like Lavender essential oil … it will buy you a little time the first time so your eyes don’t bug out as you race to get your soap in the mold!
Water Discount Ratios (multiply your lye weight by the ratio to calculate the amount of water weight you need)
Lye x 1.0 = 50% (the physical limit for pure lye & pure water, and neither your lye or water are pure!)
Lye x 1.15 = 46.5% For “extreme soapers”
Lye x 1.2 = 45.45%
Lye x 1.25 = 44.44%
Lye x 1.3 = 43%
Lye x 1.4 = 41.66%
Lye x 1.5 = 40% For experienced DWCP soapmakers
Lye x 1.6 = 38%
Lye x 1.7 = 37%
Lye x 1.75 = 36%
Lye x 1.8 = 35.7%
Lye x 1.9 = 34.5%
Lye x 2 = 33% This is a good place to start
Lye x 2.1 = 32%
Lye x 2.3 = 30%